Abstract:This study investigated the effects of moderate daily temperature variations on reflective cracking in asphalt concrete (AC) overlays on Portland cement concrete (PCC) pavements using three-dimensional (3D) finite element (FE) modeling. The FE model consists of an AC overlay on top of PCC slabs, followed by aggregate base and subgrade. The year-round temperature variations were divided into discrete groups using a clustering technique and each group was applied separately in the FE model. The maximum stress and strain values associated with each temperature variation group were determined using the FE model and used as the driving force corresponding to the thermally induced damage in the AC overlay. The results show that the maximum stress and strain values in the overlay depend on the hourly temperature variation as well as the seasonal temperature profile. The daily temperature variation controls the deformation of the underlying PCC slabs, whereas the seasonal temperature profile determines the viscoelastic properties of the AC overlay. The estimated maximum tensile stress and strain values suggest that the AC overlay is primarily subjected to damage from repetitive thermal loading instead of one-time fracture events for moderate temperature variations. In addition, when the AC overlay is fully bonded to the PCC slabs, the thermal strains are much greater than the traffic induced strains, indicating a high possibility of thermal reflective cracking being the dominant damage mechanism for these cases.